Pneumatic three-way control valve

Pneumatic three-way control valve

Pneumatic three-way control valve

Type:ZMAQ,ZMAX
Subtitle:Pneumatic Diverting/Mixing Valve
The Pneumatic Three-Way Control Valve is an industrial-grade flow management solution engineered for precision mixing and diverting operations. Featuring a Scotch-Yoke pneumatic actuator and modular trim design, this valve delivers sub-second response times and exceptional reliability in extreme conditions. Designed for chemical plants, HVAC systems, and energy facilities, it meets stringent explosion-proof requirements while maintaining precise control in high-frequency adjustment scenarios.
工作条件建筑施工, 化工厂

产品概览

The Pneumatic Three-Way Control Valve is a high-performance flow control solution designed for precise mixing and diverting operations in industrial processes. Featuring a diaphragm-style pneumatic actuator and a modular trim design, it ensures reliable operation in demanding environments such as chemical plants, HVAC systems, and energy facilities. Its unique design minimizes turbulence and erosion, making it ideal for applications requiring explosion-proof compliance and high-frequency adjustments.

应用

Chemical Processing: Dynamic blending of reactive media (acid-base neutralization).
Pharmaceutical HVAC: Cleanroom pressure balancing and sterile air control.
District Heating: Thermal energy distribution in secondary networks.
Water Treatment: Multi-tank chemical dosing and backflow prevention.

主要功能

Pneumatic Diaphragm Actuator

  • Types: Spring-return (fail-safe) or double-acting.
  • Air Supply: 0.2–0.6 MPa (30–90 psi), response time <3 seconds.
  • Explosion-Proof Certification: ATEX II 2G Ex d IIC T6 / IECEx (Zone 1 compliant).
  • Diaphragm Material: EPDM, Nitrile, or Viton (temperature range: -40°C to 150°C).

Three-Way Valve Design

  • 端口配置: L-port (diverting) / T-port (mixing) per ISO 5752.
  • High Sealing Performance: ANSI Class IV (standard) / Class VI (optional).
  • Pressure Differential Limitation: Suitable for ΔP ≤6.9 MPa.

Flow Characteristics

  • 饰边选项: Linear, Equal Percentage, Quick Opening.
  • 流量系数 (Cv): 12.5–480 (DN25–DN200).
  • Customizable Flow Curves: Tailored to specific process requirements.

Materials & Durability

  • 车身材料: 316L Stainless Steel (ASTM A351 CF8M).
  • Trim Materials: Stellite 6, Tungsten carbide, or ceramic coating.
  • 密封件: Graphite, PTFE, or metal bellows (-196°C to 550°C).

Compatibility

  • Signal Input: 4–20 mA, 0.2–1.0 bar pneumatic signals.
  • 通信协议: HART 7 / Modbus RTU.
  • Accessories: Positioners, solenoid valves, limit switches.

运行优势

Erosion Resistance: 90° angle design minimizes particle impact.

High ΔP Handling: Multi-stage trim for pressure drops up to 6.9 MPa.

Explosion Safety: ATEX/IECEx certified for hazardous areas.

Low Maintenance: Top-entry design for easy trim replacement.

 

Comparison with Electric Valves

特点Pneumatic Three-Way ValveElectric Control Valve
Response Speed<3 seconds5–15 seconds
Explosion ProtectionIntrinsic safetyRequires explosion-proof housing
高温Up to 150°C (diaphragm)Limited to 250°C
Maintenance CostLow (no electronic components)High (servo motor replacement)

Selection Guidelines

High ΔP: Opt for multi-stage anti-cavitation trim.

Erosive Media: Choose tungsten carbide or ceramic trim.

High Cycling: Rotary seat design for 100,000+ cycles.

Cryogenic Service: Extended bonnet for LNG applications.

中型

工作条件

总结

The Pneumatic Three-Way Control Valve delivers rapid response, explosion safety, and reliability in harsh industrial environments. Its modular design ensures superior shut-off performance while minimizing downtime. Whether handling corrosive fluids or high-temperature steam, this valve provides precise, stable control for critical applications in chemical, oil and gas, and power industries.

产品参数

公称直径DN25–DN200 (1"–8")
压力等级PN25–PN63 (Class 150–300)
温度范围-40°C to 150°C (diaphragm) / -196°C to 550°C (valve body)
流量系数 (Cv)12.5–480
泄漏等级ANSI IV 级(标准)/ VI 级(可选)
Actuator Air Consumption15 NL/cycle (double-acting)
Air Supply Pressure0.4–0.7 MPa (60–100 psi)
响应时间<3 seconds
Seal MaterialsAll-metal bellows (standard) / PTFE (optional)

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