Self-operated pressure regulating valve

Self-operated pressure regulating valve

Self-operated pressure regulating valve

Type:ZZYP
Subtitle:Back Pressure Regulator
The Self-operated Pressure Regulating Valve is a reliable and cost-effective solution for precise pressure control in pipelines without the need for external power sources. Utilizing the energy of the process fluid, it automatically adjusts to maintain set pressure levels, making it ideal for applications in steam systems, gas distribution, and liquid process lines. Its simple design ensures low maintenance and long-term reliability in demanding industrial environments.

产品概览

The Self-operated Pressure Regulating Valve is a reliable and cost-effective solution for precise pressure control in pipelines without the need for external power sources. Utilizing the energy of the process fluid, it automatically adjusts to maintain set pressure levels, making it ideal for applications in steam systems, gas distribution, and liquid process lines. Its simple design ensures low maintenance and long-term reliability in demanding industrial environments.

应用

Steam Systems: Pressure reduction in steam mains and boiler feed lines.
Gas Distribution: Pressure control in natural gas pipelines and LPG systems.
Water Treatment: Pump discharge pressure regulation and tank level control.
Chemical Processing: Precise pressure management for corrosive media.

主要功能

Self-Operating Mechanism

  • No External Power: Utilizes process fluid energy for operation.
  • Direct-Acting Design: Simple and reliable, with minimal moving parts.
  • Set Pressure Range: 0.1–6.0 MPa (15–870 psi), adjustable via spring.

Valve Design

  • Body Types: Globe, angle, or Y-pattern for different flow conditions.
  • High Sealing Performance: ANSI Class IV (standard) / Class VI (optional).
  • Pressure Range: Suitable for inlet pressures up to 10 MPa (1450 psi).

Flow Characteristics

  • 饰边选项: Linear or equal percentage flow characteristics.
  • 流量系数 (Cv): 2.5–120 (DN15–DN100).
  • Customizable Flow Curves: Tailored to specific process requirements.

Materials & Durability

  • 车身材料: Carbon steel (WCB), 316L Stainless Steel (CF8M), Duplex (UNS S32205).
  • Trim Materials: Stellite 6, Tungsten carbide, or ceramic coating.
  • 密封件: Graphite, PTFE, or metal bellows (-40°C to 450°C).

Compatibility

  • Process Fluids: Steam, gas, water, and non-corrosive liquids.
  • Accessories: Pressure gauges, bypass valves, and strainers.

运行优势

  • 能源效率: No external power required, reducing operational costs.
  • 精确控制: Maintains set pressure within ±5% accuracy.
  • Low Maintenance: Simple design with minimal moving parts.
  • Versatility: Suitable for steam, gas, and liquid applications.

Comparison with Pilot-Operated Valves

特点Self-Operated ValvePilot-Operated Valve
Power SourceProcess fluid energyExternal power (air or electricity)
Accuracy±5% of set pressure±1% of set pressure
维护Low (fewer components)Higher (complex pilot system)
CostLower initial and operational costsHigher initial and operational costs

Selection Guidelines

High ΔP: Opt for multi-stage anti-cavitation trim.

Corrosive Media: Choose 316L body with Hastelloy trim.

High Cycling: Rotary seat design for 50,000+ cycles.

Cryogenic Service: Extended bonnet for LNG applications.

总结

The Self-operated Pressure Regulating Valve is a reliable and cost-effective solution for precise pressure control in a wide range of industrial applications. Its simple design, low maintenance requirements, and energy efficiency make it an ideal choice for steam, gas, and liquid systems. With optional customization and a 5-year extended warranty, it ensures long-term operational efficiency and cost savings.

产品参数

公称直径 DN15–DN100 (½"–4")
压力等级 PN16–PN100 (Class 150–600)
温度范围 -40°C to 450°C (dependent on seals)
流量系数 (Cv) 2.5–120
泄漏等级 ANSI IV 级(标准)/ VI 级(可选)
Set Pressure Range 0.1–6.0 MPa (15–870 psi)
连接类型 Flanged (RF/RTJ)
机身材料 WCB, 316L SS (CF8M), Duplex (UNS S32205)
Seal Materials Graphite, PTFE, Metal bellows

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