Pneumatic single seat control valve

Pneumatic single seat control valve

Pneumatic single seat control valve

Type:ZMAP
Subtitle:Non-balanced Control Valve
The Pneumatic Single Seat Control Valve is a high-performance regulating valve designed for precise control of fluid pressure, flow rate, or temperature. Driven by a pneumatic actuator and featuring a single-seat plug structure, it offers compact design, rapid response, and exceptional reliability in demanding industrial environments such as oil and gas, chemical processing, and power generation, especially in explosion-proof applications.

产品概览

The Pneumatic Single Seat Control Valve is a high-performance regulating valve designed for precise control of fluid pressure, flow rate, or temperature. Driven by a pneumatic actuator and featuring a single-seat plug structure, it offers compact design, rapid response, and exceptional reliability in demanding industrial environments such as oil and gas, chemical processing, and power generation, especially in explosion-proof applications.

应用

Chemical Industry: Precise proportioning and flow control of corrosive media (acids, alkalis).

Oil & Gas: Pressure regulation in pipelines and liquid level control in separators.

Power Systems: Boiler feedwater and steam flow regulation.

Pharmaceutical & Food: Sterile fluid control and temperature regulation.

 

主要功能

Pneumatic Actuator:

    • Types: Spring-return diaphragm or piston actuators, with fail-open (FO) or fail-close (FC) modes.
    • Air Supply: Standard 0.2–1.0 MPa (20–100 psi), response time <1 second.
    • Explosion-Proof Certification: ATEX, IECEx (Zone 1/2) for hazardous areas.

Single-Seat Valve Design:

    • High Sealing Performance: ANSI Class IV or VI leakage rates for critical shut-off applications.
    • Pressure Differential Limitation: Suitable for medium/low ΔP (≤6.9 MPa) to avoid excessive unbalanced forces.

Flow Characteristics:

    • LinearEqual Percentage, or Quick Opening trim options, with customizable flow curves.
    • 流量系数 (Cv): 0.01–120, covering low to high flow requirements.

Materials & Durability:

    • 车身材料: Carbon steel (WCB), stainless steel (304/316L), duplex steel (UNS S32205).
    • Plug & Seat: Stellite hardfacing or ceramic coating for wear and cavitation resistance.
    • 密封件: PTFE, graphite, or metal bellows for temperatures from -40°C to 450°C.

Compatibility:

    • Signal Input: 4–20 mA, 3–15 psi pneumatic signals; supports HART communication.
    • Accessories: Positioners, solenoid valves, limit switches, air filter regulators.

特点Pneumatic Single Seat ValveElectric Control Valve
Power SourceCompressed airElectricity
Response SpeedFast (<1 second)Slower (2–10 seconds)
Explosion ProtectionIntrinsic (no additional requirements)Requires explosion-proof motor/housing
Control Accuracy±1%–2%±0.5%–1% (with smart positioner)
EnvironmentHumid, flammable, dusty areasClean, non-hazardous zones

运行优势

Rapid Response: Millisecond-level adjustments via pneumatic actuation.

Explosion Safety: Spark-free design with ATEX/IECEx certification.

Easy Maintenance: Modular design for quick replacement of plugs and seals.

成本效益: Lower operational costs compared to electric valves.

总结

The Pneumatic Single Seat Control Valve delivers rapid response, explosion safety, and reliability in harsh industrial environments. Its single-seat design ensures superior shut-off performance, while modular components minimize downtime. Whether handling corrosive fluids or high-temperature steam, this valve provides precise, stable control for critical applications in chemical, oil and gas, and power industries.

产品参数

公称直径DN15–DN200 (½"–8")
压力等级PN16–PN100 / Class 150–600 (ASME B16.34)
温度范围-40°C to 450°C (dependent on seals)
流量系数 (Cv)0.01–120
泄漏等级ANSI IV 级(标准)/ VI 级(可选)
Air Supply Pressure0.14–0.7 MPa (20–100 psi)
Stroke Time1–5 seconds (adjustable)
连接类型Flanged (RF/RTJ), threaded (NPT/BSPT), socket weld (SW)

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